Manufacturing
From buyer brief to container loading
Thirteen practical stages that turn a specification into an inspected, packed, and dispatched container.
- Step 1: Buyer Brief & Product Selection
01
Buyer Brief & Product Selection
We review your reference, drawings, target market, and quantities to align on scope.
- Step 2: Product Development
02
Product Development
Our team refines dimensions, construction, and material combinations for producibility.
- Step 3: Material Preparation
03
Material Preparation
Rattan poles, peel, and complementary fibers are sorted and prepared for construction.
- Step 4: Sampling
04
Sampling
A physical sample is built to confirm proportion, feel, and finish before production.
- Step 5: Sample Approval
05
Sample Approval
Photos, videos, and physical samples are shared for buyer approval and revisions.
- Step 6: Material Treatment
06
Material Treatment
Multi-step DTM: soaking, steaming, AKIS, and fumigation to help minimize insect issues.
Note: the term "AKIS" refers to a specific step in our internal treatment sequence.
07
Frame Construction
Skilled artisans build and bend rattan and wood frames by hand.
08
Weaving & Assembly
Natural-fiber weaving and hand assembly bring each piece together.
- Step 9: Sanding & Finishing
09
Sanding & Finishing
Surfaces are sanded, stained, and finished to your chosen specification.
10
Quality Control
In-line and final inspections check joinery, weaving, dimensions, and finish.
11
Packaging
Protective packaging and labeling per buyer specification and shipping mode.
- Step 12: Fumigation & Export Preparation
12
Fumigation & Export Preparation
Export-grade fumigation, documentation, and pre-shipment checks.
13
Container Loading & Shipment
Coordinated loading, sealing, and dispatch with the forwarder of record.
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